Product Description
Custom Industrial Pleated Air Filter Cartridges for Dust Collection
Our high-performance air filter cartridges are engineered for industrial dust collection systems, featuring a pleated cylindrical design that maximizes filtration efficiency and service life. Designed for harsh environments, these filters are fully customizable to meet specific industry requirements, including size, material, and performance parameters.
Key Features & Benefits
High Filtration Efficiency
Pleated Media Structure: Increases filtration area by up to 300% compared to flat-panel filters, reducing pressure drop and energy consumption.
Multi-Layer Composite Media: Options include polyester, cellulose, glass fiber, or PTFE membrane for precise particle capture (0.3–10 μm).
Emission Control: Meets ultra-low emission standards (<5 mg/m³) with PTFE-coated variants.
Durable ConstructionCorrosion-Resistant Materials:
Nomex®: Withstands temperatures up to 220°C (ideal for cement kilns, asphalt plants).
P84® Polyimide: Handles 260°C continuous operation and aggressive chemicals (e.g., HCl, SO₂ in waste incineration).
PTFE Membrane: Provides chemical inertness against organic solvents and moisture.
Robust End Caps: Galvanized steel or plastic tops/bottoms ensure secure installation and leak-free performance.
Customization Options
Dimensions: Tailor outer diameter (Ø100–400mm), height (200–2000mm), and inner core diameter to fit any dust collector.
Media Selection: Choose based on application:
High-Temperature: Nomex/P84
Moisture Resistance: Hydrophobic polyester with PTFE impregnation
Explosion-Proof: Antistatic treatment (ATEX-compliant) for combustible dust.
Accessories: Custom gaskets, locking rings, or differential pressure ports available.
Easy Maintenance & Long Lifespan
Low-Pressure Pulse Cleaning: PTFE-coated filters require 30% less cleaning energy, extending service life to 6–10 years.
Quick Replacement: Lightweight design with ergonomic handles (optional) reduces downtime during filter changes.
Technical Specifications
| Parameter | Range/Options |
|---|---|
| Operating Temperature | -20°C to 280°C (material-dependent) |
| Max. Humidity | 100% RH (with hydrophobic treatment) |
| Initial Pressure Drop | ≤200 Pa (at rated airflow) |
| Recommended Airflow | 500–5000 m³/h per cartridge |
| Certifications | ISO 9001, CE, ATEX (optional) |
Application Industries
| Industry | Typical Use Cases |
|---|---|
| Cement Production | Kiln exhaust, raw mill dust control |
| Waste Incineration | Flue gas filtration (acid gases, dioxins) |
| Metallurgy | Electric arc furnace (EAF) dust, blast furnace gas |
| Food Processing | Flour milling, grain handling (explosion-proof models) |
| Chemical | Solvent recovery, reactor vent filtration |
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