The manufacturing process of the liquid bath high-efficiency air filter involves multiple crucial steps and precise assembly of components to ensure its high-performance filtration capabilities and long service life. Below is a generalized overview of the manufacturing process:
I. Design Phase
Requirements Analysis: Based on the operating environment and filtration requirements, determine key parameters such as filter specifications, filtration efficiency, and material selection.
Structural Design: Design the main structure of the filter, encompassing the liquid bath, filter clamps, filter mesh, supporting structure, etc., while considering sealing performance and ease of installation.
II. Material Preparation
Filter Body Materials: Select high-efficiency filter media and supporting structure materials like stainless steel filter mesh, aluminum profiles, etc., ensuring they possess high strength, wear resistance, corrosion resistance, and other desired properties.
Liquid Bath Materials: Utilize corrosion-resistant, high-temperature tolerant, and pressure-resistant polymers such as polyethylene and polypropylene for the liquid bath.
Sealing Materials: Prepare sealing gaskets, sealants, and other materials to ensure a tight seal between the liquid bath and the filter body.
III. Component Fabrication
Filter Mesh Fabrication: Cut the high-efficiency filter media into appropriate dimensions according to design specifications, reinforce as necessary, and apply surface treatments to form the filter mesh.
Liquid Bath Fabrication: Utilize molds or machining equipment to shape the polymer material into the liquid bath, ensuring dimensional accuracy and surface smoothness.
Supporting Structure Fabrication: Manufacture installation frames, support plates, and other components to stably hold the filter mesh and liquid bath.
IV. Assembly & Debugging
Assembly: Install the filter mesh onto the supporting structure and suspend the entire assembly above the liquid bath. During installation, adjust the height and position of the filter mesh to meet filtration needs. Simultaneously, install sealing gaskets and sealants to ensure a tight seal between the liquid bath and filter body.
Debugging: Connect auxiliary equipment such as pumps and water tanks for trial operation. During this process, adjust valves to control water flow and pressure, ensuring the filter operates normally and achieves the expected filtration effect.
V. Testing & Acceptance
Performance Testing: Evaluate the filter's filtration efficiency, resistance, sealing performance, and other parameters to ensure compliance with design requirements and relevant standards.
Visual Inspection: Examine the filter's external quality, including surface smoothness, absence of scratches or cracks.
Acceptance: Based on test results and visual inspection, accept the filter. Qualified filters are packaged and delivered for use.
VI. Maintenance & Servicing
Regularly maintain and service the liquid bath high-efficiency air filter during use, including cleaning the filter mesh, replacing liquid filters, and checking sealing performance, to ensure its long-term stable operation and sustained filtration performance.
In summary, the manufacturing process of the liquid bath high-efficiency air filter is intricate and precise, requiring rigorous quality control at every stage to guarantee the final product's performance and quality.
Hot Tags: liquid bath high-efficiency air filter, China liquid bath high-efficiency air filter manufacturers, suppliers, factory, Air Filter Cartridge Series, HBY Series Plate Air Filter, High Temerature Resistant Filter, Wire Wound Filter Element, Fuel Oil Suction Filter, High Efficiency Air Filter with Partition